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Ningbo Haishu Nide International Co., Ltd.
一一
·  Add:14-5, East Kemao Center, No.100 Xiangyun Road, Hi-tech District, Ningbo 315040, China.
·  Contact person:Annie
·  Tel:0086-574-87295639
·  Mob:0086-13738869026
·  Fax:0086-574-87295637
·  Email:emarketing@nide-group.com;sales@nide-group.com.
 

Your current location:Home > Products > Armature production line > Fully auto motor armature rotor manafacturing production assembly line
Fully auto motor armature rotor manafacturing production assembly line

ND-ZZX-5

This automatic produciton assembly line is used for the manufacturing production of motor rotors (commutators can be hook or groove).

The automatic motor armature manufactuing line is transmitted by the belt conveyor line. 

It has the advantages of simplicity, flexibility, high efficiency and reliability, which can greatly save manpower, reduce labor intensity and effectively improve production and quality.

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Details

 I. The armature rotor production line introduction:

This automatic produciton assembly line is used for the manufacturing production of motor rotors (commutators can be hook or groove).

The automatic motor armature manufactuing line is transmitted by the belt conveyor line, and the front and rear machines can be connected according to a predetermined communication protocol to realize intelligent automatic production, and the workpiece transfer, loading and unloading, detection, and production process transfer can be completed without manual intervention.

The motor rotor production assembly line consists of the main operating table (including the upper and lower feed ports), the rotor shaft pressing machine, the rotor commutator pressing machine , the automatic rotor insulation paper insertion, the double flyers armatur rotor coil winding machine, and the fully automatic rotor commutator spot welder, the automatic rotor slot wedge insertion machine, the armature rotor commutator turning machine, the armature rotor deburring machine, the fully automatic rotor integrated testing machine.

These machines form an automatic rotor production line through belt conveyors.

The workpiece is placed in the production line from the console.

The entire production line will complete the corresponding process according to the relevant process.

Finally, it will be recycled back to the lowering port to remove the completed workpiece.

Each process equipment has functions such as separate setting, display, operation, sound and light alarm.

II. Performance and characteristics

1. This automatic rotor manufacturing production line includes armature shaft presser, armature rotor commutator press, rotor insulation paper automatic inserter, double fly fork armature rotor winder, fully automatic rotor commutator spot welder, automatic armature rotor slot wedge inserter , rotor commutator finishing turning machine, rotor commutator deburring machine, and fully automatic armature rotor testing machine.

2. The complete rotor manufacturing line equipment can be automatically connected or operated independently.

3. Advanced and sophisticated host manufacturing technology combined with a powerful belt conveyor system for a variety of different planar configurations.

4. It has the advantages of simplicity, flexibility, high efficiency and reliability, which can greatly save manpower, reduce labor intensity and effectively improve production and quality.

5. High-strength all-aluminum frame structure, simple and elegant appearance.

6. The main operation console can perform centralized display monitoring and inquiry on the entire production system, and can read and write the process status of the product by manual input instructions, which can change the process of processing the product, and the operation is more humanized.

7. Compared with the pneumatic conveying line, the transmission efficiency is higher, the noise is smaller, and the workpiece is not damaged during transportation; the belt conveying structure combined with the intelligent identification system realizes flexibility from hardware and software, and makes the wiring more flexible and diverse.

8. The whole rotor manufacturing line adopts automatic identification control system. Each process can automatically read, write and identify the machining status of the workpiece, so that the line body can better adapt to complex and diverse production process requirements.

9. Customers can configure different models into a highly efficient and practical automatic production line according to the actual conditions such as product type, technical indicators and production requirements.

 

III.The main equipment parameters

We can customize the machine according to customer needs, please contact us if you need it.

a. Auto armature rotor commutator pressing machine parameters

Product name

Motor armature commutator pressing machine

Armature O.D

20-60mm   

Shaft O.D

3-15mm

Shaft length

32-250mm

Armature slot number

8-24 slots

Commutator O.D

8-40mm

Speed amplitude modulation

0-670Hz

Air source

6-6Kg/cm2

Total power

1.0KW

Power source

AC220V,50/60Hz

Weight

About 400Kg

Dimension

910*880*1300mm

 

b. Double flyer winder armature coil winding machine parameters

Product name

Armature rotor coil winding machine

Wire diameter

0.25~1mm

Armature O.D

20~60 mm

Armature stack length

10~60 mm

Slot type

straight slotNo more than 36 slots

Armature slots number

Odd, even slot

Counting Range

0~99999

Commutator diameter

18~40 mm

Fly fork speed

0~3000 rpm

Indexing speed

0~3000 rpm

Action process:

Single action, automatic

Air pressure

4~6 Kg/cm2 ,0.5-0.7MPa

Machine power

4KW

Temperature:

-1040℃

Humidity:

4090%

Power supply

3phase 380V±10%  50/60 Hz

Total weight

about 1,180 Kg

Dimension

2000length×1300width×1800height mm3

Production efficiency

800-900set/classcalculated based on 12slots 24hooks, 20turns

 

c. Fully auto motor armature commutator spot welding machine parameters                         

Product name

Armture commutator hotstaking machine

Loading method: (choose any one from the following three methods)

1.Manually loading/unloading

2.Manually push guide rail to load/unload

3.Cylinder loading/unloading

Indexing method

servo indexing

Commutator type:

hook or riser

Wire diameter

φ0.2mm-φ1.0mm

Armature diameter

φ20mm-φ60mm

Armature Stack length

10mm-60mm

Shaft length

50mm-250mm

Commutator diameter

φ10mm-φ40mm

Shaft diameter

φ3mm-φ17mm

Commutator hook/riser number

≥3

Zero finding method

manually place armature, cylinder drive one block for positioning

Pressure control method:

spring + cylinder + pressure detection

Welding head cooling method:

water cooling

Parameter setting

set on the touch screen and power source , Parameter also can be set

Power source control method:

close loop feedback, high accuracy , inversion

Compressed air pressure

4kg/cm2-6kg/cm2

Welding source power

three phase AC380V±10%  50HZ  40KW

Water cooler power:

three phase AC380V±10%  50HZ 

Machine weight

800kgfor reference

Dimension

785Lx 910Wx 2100Hmm 3 (for reference)             

 

d. armature rotor commutator turning machine parameters

 

Name

Parameter

Remark

1

Armature OD

Ф20~Ф60 mm

Can process up to Ф82 mmMinor changes are needed

2

Armature stack length

10~100 mm

 

3

Shaft length

50~250 mm

 

4

Length of shaft at commutator end

6~80 mm

 

5

Shaft diameter at commutator end

Ф3~Ф12 mm

 

6

Commutator diameter

Ф12~Ф42 mm

 

8

Commutator roundness

≤0.003mm

The commutation material is Ag Cu,

Surface hardness of shaft≥HRC45

Shaft Roundness at the bearing position≤1.5u

Armature  balance control

9

Commutator bar-bar roundness

≤0.002mm

10

surface roughness

Ra 0.4 ~ Ra 1.0

as requirement

11

Maximum cutting amount

Max 0.12mm for the first cutting

Direction at commutator diameter

12

Armature speed regulation range

Max 3000rpm

Touch screen setting

13

Z direction Feeding speed

Stepless adjustable

Touch screen setting

14

Z direction cutting return speed

non-adjustable

Internal programming

15

Z direction cutting length

4 different turning lengths can be set

Touch screen settingMax 30mm

16

Z direction stroke

Max 40mm

 

17

X direction cutter feeding speed

Stepless adjustable

Touch screen setting

18

X direction cutting return speed

non-ajustable

Internal programming

19

X direction feeding accuracy

Min 0.002mm

Touch screen setting

20

Cutter compensation volume

Min 0.002mm

Manual touch screen setting

21

Rotor rotation during turning

positive

Observe the rotor rotation along the axis of commutatorCW

22

Air pressure

Pressure 4~6kg/cm2

 

23

V-block material

Artificial PCD diamonds

 

24

Turning tool material

Artificial PCD diamonds

 

25

Turning tool type

Wide blade

12 degrees right/ left deviation

26

Machine power

6KW

Industrial vacuum cleaner power2.2KW

Deburring machine power0.2KW

27

Power

AC380V      50/60Hz

Industrial vacuum cleanerAC380V  50/60Hz

Deburring machineAC220   50/60Hz

28

Machine weight

About 1100Kg

Does not include vacuum cleaner and deburring machine weight

29

Workpiece operation height

950mm±50

The rotor center is high from the ground center

30

Production efficiency

2200-2500pcs/shift

10-12 sec/pc

31

Dimension

1100mmlength x 900mmwidthx 1600mmheight3

 

 

IV.The main equipment picture display

1.The double flyer armature rotor coil winding machine

Double flyers motor armature rotor coil winding machine

2. The armature commutator spot welder hot staking machine

motor armature commutator spot welding machine hot staking machine

3.The armature rotor commutator turning machine

rotor commutator turning machine finishing machine

 

V.The motor armature manufacturing production assembly line youtube video