Full Automatic Three-phase Stator Production Line

All equipment of the whole stator production line features the automatic functions of feeding, paper insertion, coil insertion, lacing and forming through a high degree of integration. The machine has the functions of automatic stacking, automatic phase paper insertion, automatic feeding, automatic detection, complete line data display, remote control, etc.

This stator product line has a large number of successful cases, improves the competitiveness for motor manufacturers with lower labor costs and high productivity.

Without impact to production capacity, this production line with much less workers than other machines.

Stator Production Line Basic Specification

Product name:	3 phase stator production line
Stator O.D.：	Φ80-Φ135
Stator I.D.：	Φ50-Φ100
Stator Stack Length：	30-120mm
Wire Size：	0.3-1.2mm
Filling rate：	≤80%；it will be determined by wire and slot sizes
Size：	16000*8500

Stator Production Line Production Process

Stator loading, laser marking and insulation inserting→ winding for primary and secondary → Pre-forming → Wire connecting, welding and phase paper inserting→ Middle forming→ Lacing→ Final forming→ Slot wedge expanding→ Appearance and electric inspection

Stator Production Line Technical Proposal

Cycle time: ≤30 sec/pc

Equipped with MES to realize production process traceability and electric boards for whole production lines and equipped working stations.

100% for reliability of testing system and online inspection rate for key parameter

Stator Production Line Machine Features

– Machine dimensions：73000*6200*6300

– Coating method：Slit extrusion coating

– Coated film width tolerance：±0.3mm

– Target substrate width：Max.1400mm

– Drying method：Steam, heat-transfer oil or electric heating

– Coated film front and back tolerance：±0.4mm

– Coating speed：Max.100m/min

– Coated film weight tolerance：±1.5%

– Winding alignment：±2mm

 

Nide provides turn-key service and technical consultance for motor production technology, it covers varies type motors. We could accomplish tailored and innovative solutions to meet all quality and production requirements, aim at making motor production easier.

Our fully automatic motor assemble line is suitable for varies type induction motor assembly, BLDC motor assembly, universal electric motor and DC motor assembly, It could automatically assemble the rotor, armature, stator and motor components together . It is used for washing machine motor, fan motor, BLDC motor, DD motor, electric bicycles motor , electric vehicle motor , hub motor, DD BLDC washing machine motor , compressor motor, vacuum cleaner motor, power tool motor, wiper motor, mixer motor, RO pump motor, NEMA motor, DC motor, etc. It features fast, efficient, accurate winding, easy set-up, user-friendly programming and tooling flexibility.

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Motor Manufacturing Machine Department

Email : emarketing@nide-group.com;marketing4@nide-group.com