Automatic Brushless Motor Segmented Stator Needle Winding Machine

 

The segmented stator winding machine is suitable for the manufacture of brushless motors and stepper motors. It adopts a three-station segmented needle winding technology design, which can simultaneously wind 6 segmented stators. The design of the stator winding machine conforms to the man-machine principle, and the operation is convenient and safe.

Except for manual loading and unloading of materials, all other automatic controls can minimize process actions.

The segmented stator winding machine has good and comprehensive safety protection measures, and the rotating parts, dangerous parts and dangerous parts on the equipment are equipped with protective devices. Such as transmission belts, shafts, transmission chains, couplings, pulleys, gears, flywheels, sprockets, etc.

The operator cannot enter the dangerous area of operation, or when the operator enters the dangerous area by mistake, the equipment can sense it and take corresponding protective actions without causing harm to personnel.

 

Technical Parameters

Product Name:	BLDC Motor Segmented Stator Winding Machine
Technology:	Needle Coil Winding Technology
Winding Stations:	3 winding stations
Wire diameter range	MaxΦ2.0mm, copper wire or aluminum wire;
Stator thickness	Max100mm;
Stator size	(according to drawing);
Winding station:	two-axis three-station
Product qualification rate:	the defect rate of winding process such as broken wire after winding and poor insulation is less than 0.1%;
Equipment beat:	iron core outer diameter 84mm, inner diameter 42mm, stack thickness Max60, wire diameter 1.5mm copper wire, number of turns 21 turns, single wire, it takes about 20 seconds to complete one winding / 2 pieces;
Winding speed:	the maximum speed of the equipment is 300rpm

 

Segmented Stator Winding Machine Features

By changing fixtures, accessories and equipment debugging, two modes of single winding and double-layer stacking can be realized.

The equipment runs stably, has low failure rate and is easy to repair and maintain.

Servo motor control, the winding is arranged in an orderly manner, and the wires are passed according to the drawing.

Two-axis three-station, double-station axis distance is 400mm.

The defect rate of the product is less than 0.1%;

Manually install the iron core, automatically wind the wire, retain the wire end, automatically strip the wire (optional), manually remove the stator,

The height of the equipment is suitable for employees to stand and stand, and realizes full automatic control

Safety requirements, the equipment complies with ROHS requirements; the equipment runs without oil leakage and does not pollute the environment;

The equipment adopts manual, semi-automatic and automatic operation modes. The side of the equipment has protective glass and the front has

Mold replacement is fast and convenient, and the whole set of mold replacement, installation and commissioning takes less than 60 minutes.

Manually operate the sensor, stop it in time during manual operation (uninterrupted power supply); if there is an abnormality in the production process, it can immediately call the police and take protective measures to prevent injury or damage to equipment, with grating protection and no safety hazards;

During the operation of the equipment, there is no abnormal sound, no vibration, no abnormal smell, and the temperature rise meets the standard; the pressure is within the allowable range.

Electrical control system of the equipment: with overload protection and short circuit protection functions. When the line of the device touches the shell, the control system cuts off the power supply of the line within 0.1 second.

A three-phase five-wire power supply system is adopted, and the equipment shell adopts protection and zero connection measures.

Motor control mode: control system with air switch + contactor + thermal relay or motor protection switch.

The motor is firmly installed, and the control requires overload, short circuit, and open circuit protection, and the protection level is above IP54.

 

Segmented Stator Winding Machine Picture Show

 

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Motor Manufacturing Machine Department

Email : emarketing@nide-group.com;marketing4@nide-group.com