Automatic motor armature manufacturing production line rotor making line

 

I. The motor armature manufacturing production line introduction:  

The automatic electric motor rotor making production line is transmitted by the belt conveyor line, and the front and rear machines can be connected according to a predetermined communication protocol to realize intelligent automatic production, and the workpiece transfer, loading and unloading, detection, and production process transfer can be completed without manual intervention.

This automatic rotor produciton assembly line is used for the manufacturing production of motor armatures (commutators can be hook or groove).

The motor rotor production making assembly line consists of the main operating table (including the upper and lower feed ports), the rotor shaft pressing machine, the rotor commutator pressing machine , the automatic rotor insulation paper insertion, the double flyers armatur rotor coil winding machine, and the fully automatic rotor commutator spot welder, the automatic rotor slot wedge insertion machine, the armature rotor commutator turning machine, the armature rotor deburring machine, the fully automatic rotor integrated testing machine.

The workpiece is placed in the production line from the console.

The Whole rotor manufacturing line will complete the corresponding process according to the relevant process.

It will be recycled back to the lowering port to remove the completed workpiece.

Each process equipment has functions such as separate setting, display, operation, sound and light alarm.

 

II. Performance and characteristics  

1. This automatic rotor making production line includes armature shaft presser, armature rotor commutator press, rotor insulation paper automatic inserter, double fly fork armature rotor winder, fully automatic rotor commutator spot welder, automatic armature rotor slot wedge inserter , rotor commutator finishing turning machine, rotor commutator deburring machine, and fully automatic armature rotor testing machine.

2. The complete armature manufacturing line equipment can be automatically connected or operated independently.

3. Advanced and sophisticated host manufacturing technology combined with a powerful belt conveyor system for a variety of different planar configurations.

4. It has the advantages of simplicity, flexibility, high efficiency and reliability, which can greatly save manpower, reduce labor intensity and effectively improve production and quality.

5. High-strength all-aluminum frame structure, simple and elegant appearance.

6. The main operation console can perform centralized display monitoring and inquiry on the entire production system, and can read and write the process status of the product by manual input instructions, which can change the process of processing the product, and the operation is more humanized.

7. Compared with the pneumatic conveying line, the transmission efficiency is higher, the noise is smaller, and the workpiece is not damaged during transportation; the belt conveying structure combined with the intelligent identification system realizes flexibility from hardware and software, and makes the wiring more flexible and diverse.

8. The whole rotor making production line adopts automatic identification control system. Each process can automatically read, write and identify the machining status of the workpiece, so that the line body can better adapt to complex and diverse production process requirements.

9. Customers can configure different models into a highly efficient and practical automatic production line according to the actual conditions such as product type, technical indicators and production requirements.

 

III. The motor armature making Machine parameters  

a. Auto armature rotor commutator pressing machine parameters

Product name	Motor armature commutator pressing   machine
Armature O.D:	20-60mm
Shaft O.D:	3-15mm
Shaft length:	32-250mm
Armature slot number:	8-24 slots
Commutator O.D:	8-40mm
Speed amplitude modulation:	0-670Hz
Air source:	6-6Kg/cm2
Total power:	1.0KW
Power source:	AC220V,50/60Hz
Weight:	About 400Kg
Dimension:	910*880*1300mm

 

b. Double flyer winder armature coil winding machine parameters

Product name	Armature rotor coil winding machine
Wire diameter:	￠0.25~￠1mm
Armature O.D:	￠20~￠60   mm
Armature stack length:	10~60 mm
Slot type:	straight slot(No more than 36 slots)
Armature slots number:	Odd, even slot
Counting Range:	0~99999
Commutator diameter:	￠18~￠40   mm
Fly fork speed:	0~3000 rpm
Indexing speed:	0~3000 rpm
Action process:	Single action, automatic
Air pressure :	4~6 Kg/cm2 ,0.5-0.7MPa
Machine power:	4KW
Temperature:	-10～40℃
Humidity:	40～90%
Power supply:	3phase 380V±10%    50/60 Hz
Total weight:	about 1,180 Kg
Dimension:	2000(length)×1300(width)×1800(height) mm3
Production efficiency:	800-900set/class(calculated based on 12slots 24hooks, 20turns)

 

c. Fully auto motor armature commutator spot welding machine parameters                         

Product name	Armture commutator hotstaking machine
Loading method: (choose any one from the   following three methods)	1.Manually loading/unloading 2.Manually push guide rail to load/unload 3.Cylinder loading/unloading
Indexing method:	servo indexing
Commutator type:	hook or riser
Wire diameter:	φ0.2mm-φ1.0mm
Armature diameter:	φ20mm-φ60mm
Armature Stack length:	10mm-60mm
Shaft length:	50mm-250mm
Commutator diameter:	φ10mm-φ40mm
Shaft diameter:	φ3mm-φ17mm
Commutator hook/riser number:	≥3
Zero finding method:	manually place armature, cylinder drive one block   for positioning
Pressure control method:	spring + cylinder + pressure detection
Welding head cooling method:	water cooling
Parameter setting:	set on the touch screen and power source ,   Parameter also can be set
Power source control method:	close loop feedback, high accuracy , inversion
Compressed air pressure:	4kg/cm2-6kg/cm2
Welding source power:	three phase AC380V±10%  50HZ    40KW
Water cooler power:	three phase AC380V±10%  50HZ
Machine weight:	800kg(for reference)
Dimension:	785(L)x 910(W)x 2100(H)mm 3 (for   reference)

 

d. armature rotor commutator turning machine parameters

	Name	Parameter	Remark
1	Armature OD	Ф20~Ф60 mm	Can process up to Ф82 mm(Minor changes are needed)
2	Armature stack length	10~100 mm
3	Shaft length	50~250 mm
4	Length of shaft at commutator end	6~80 mm
5	Shaft diameter at commutator end	Ф3~Ф12 mm
6	Commutator diameter	Ф12~Ф42 mm
8	Commutator roundness	≤0.003mm	The commutation material is Ag Cu, Surface hardness of shaft≥HRC45 Shaft Roundness at the bearing position≤1.5u Armature  balance control
9	Commutator bar-bar roundness	≤0.002mm
10	surface roughness	Ra 0.4 ~ Ra 1.0	as requirement
11	Maximum cutting amount	Max 0.12mm for the first cutting	Direction at commutator diameter
12	Armature speed regulation range	Max 3000rpm	Touch screen setting
13	Z direction Feeding speed	Stepless adjustable	Touch screen setting
14	Z direction cutting return speed	non-adjustable	Internal programming
15	Z direction cutting length	4 different turning lengths   can be set	Touch screen setting:Max 30mm
16	Z direction stroke	Max 40mm
17	X direction cutter feeding speed	Stepless adjustable	Touch screen setting
18	X direction cutting return speed	non-ajustable	Internal programming
19	X direction feeding accuracy	Min 0.002mm	Touch screen setting
20	Cutter compensation volume	Min 0.002mm	Manual touch screen setting
21	Rotor rotation during turning	positive	Observe the rotor rotation along the axis of commutator:CW
22	Air pressure	Pressure 4~6kg/cm2
23	V-block material	Artificial PCD diamonds
24	Turning tool material	Artificial PCD diamonds
25	Turning tool type	Wide blade	12 degrees right/ left deviation
26	Machine power	6KW	Industrial vacuum cleaner power:2.2KW Deburring machine power:0.2KW
27	Power	AC380V      50/60Hz	Industrial vacuum cleaner:AC380V  50/60Hz Deburring machine:AC220   50/60Hz
28	Machine weight	About 1100Kg	Does not include vacuum cleaner and deburring machine weight
29	Workpiece operation height	950mm±50	The rotor center is high from the ground center
30	Production efficiency	2200-2500pcs/shift	10-12 sec/pc
31	Dimension	1100mm(length)   x 900mm(width)x 1600mm(height)3

 

IV.The main equipment picture display 

1. The double flyer armature rotor coil winding machine

2. The armature commutator turing machine

3. The armature rotor testing machine

The motor armature rotor manufacturing production assmebly line youtube video

 

V.The main equipment parameters  

We can customize the motor manufacturing machine according to customer needs, please contact us if you need it.

 

|  Contact us

 

Motor Manufacturing Machine Department

 

Email : emarketing@nide-group.com;marketing4@nide-group.com